Wire Fault Location

Wire Fault Location

The Problem with Aging Aircraft Wiring

As wire ages, it becomes brittle and may crack and break. Locating these problems can take hours, days, or more, while expensive or mission-critical aircraft sit idle. Some faults are not reproducible on the ground and show up only in flight, often effectively grounding aircraft while maintainers struggle to replicate or find the problem. Arc Fault Circuit (AFC) Breakers are being designed to detect small arcs before they cause aircraft fires, yet once these breakers have averted disaster, they leave a maintenance nightmare for the technician tasked with locating and fixing the tiny damage within miles of wire snaking through the walls, floor, ceilings, and wings of the aircraft. Our research has created tools and sensors to locate these and other faults in aging wiring.

YouTube Channel with SSTDR Intro: https://www.youtube.com/playlist?list=PLbixl6t6CLKxheGFfiauJKSI6RmKmXQVa Links to an external site.

Publications:

Samuel Kingston, Evan Benoit, Ayobami S. Edun, Farhad Elyasichamazkot, Dawn E. Sweeney, Joel B. Harley, Paul K. Kuhn, Cynthia M. Furse, "SSTDR Methodology, Implementations, and Challenges," Sensors -- Special Edition on RF Sensors, 2021 https://www.mdpi.com/1424-8220/21/16/5268/pdf Links to an external site.

Metrics https://www.mdpi.com/1424-8220/21/16/5268#metrics Links to an external site.

 Sensors Special Issue on RF Sensors: Design, Optimization, and Applications, 2021 https://www.mdpi.com/journal/sensors/special_issues/RFsensors Links to an external site.

edited by Youchung Chung, Cynthia Furse

IEEE Sensors Journal Special Issue on Embedded Sensors for Fault Diagnosis in Electrical Wiring Interconnection Systems, Power Grids, Structural Cables, Pipelines, and Electrical Machines Links to an external site., 20(2), Jan. 2021 https://ieeexplore.ieee.org/document/9298494 Links to an external site.

edited by Cynthia Furse, Moussa Kafal, Reza Rezzaghi, Yong-June Shin

berger.jpg 

William Berger, Cynthia Furse, "Spread Spectrum Techniques for Measurement of Dielectric Aging on Low Voltage Cables for Nuclear Power Plants," accepted to IEEE Trans. Dielectrics and Electrical Insulation, 2021 Download William Berger, Cynthia Furse, "Spread Spectrum Techniques for Measurement of Dielectric Aging on Low Voltage Cables for Nuclear Power Plants," accepted to IEEE Trans. Dielectrics and Electrical Insulation, 2021

 

Fault Diagnosis graphical abstract2.png

Download Cynthia Furse, Moussa Kafal, Reza Rezzaghi, Yong-June Shin, "Fault Diagnosis for Electrical Systems and Power Networks: A Review," Special Issue IEEE Sensors Journal, 21(2), pp. 888-906, Jan. 2021. Print ISSN: 1530-437X Online ISSN: 1558-1748 Digital Object Identifier: 10.1109/JSEN.2020.2987321

 

Wire Fault Location Overview

Download Cynthia Furse, Randy Haupt, “Down to the Wire: The Hidden Hazard of Aging Aircraft Wiring,” IEEE Spectrum, 38, No. 2, Feb. 2001, pp.35-39

A New Q/A update to this article appears in April 2008 Links to an external site.

Reflectometry Overview

wire testing.jpg

Download Cynthia Furse, Youchung Chung, Chet, Lo, Praveen Pendayala, “A Critical Comparison of Reflectometry Methods for Location of Wiring Faults,” Smart Structures and Systems, 2(1), 2006, pp. 25-46

SSTDR Overview:

 

SSTDR.png

Download Paul Smith, Cynthia Furse, Jacob Gunther, “Analysis of Spread Spectrum Time Domain Reflectometry,” IEEE Sensors Journal, 5(6), Dec. 2005, pp. 1469-1478

Download C. Furse, P.Smith, M. Safavi, C. Lo, Feasibility of Spread Spectrum Reflectometry for Location of Arcs on Live Wires, IEEE Journal of Sensors, Vol.5, No. 6, Dec. 2005, pp.1445-1450

Download C.Furse, P.Smith, P.Kuhn, “Intermittent Fault Location on Live Electrical Wiring Systems,” SAE Conference 2008

US Patent 7,069,163, Digital spread spectrum methods and apparatus for testing aircraft wiring Links to an external site.

US Patent 7,250,772, Method and Apparatus for Characterizing a Signal Path Carrying an Operational Signal Links to an external site.

SSTDR ASIC

Download Chirag Sharma, Reid Harrison, Cynthia Furse, Low-Power STDR CMOS sensor for locating faults in aging aircaft wiring, IEEE Sensors Journal, Volume 7, Issue 1, Jan. 2007 Page(s):43 - 50

US Patent 7,165,200 B2, System and method for characterizing a signal path using a sub-chip sampler Links to an external site.

US Patent 7,548,071 Reflectometry Test System Using a Sliding Pseudo-Noise Reference, Reid Harrison, Cynthia Furse, Chirag Sharma Links to an external site.

NETWORKS

network.png

Cynthia Furse, Chet Lo, You Chung Chung, Paul Smith, Praveen Pendayala, Kedarnath Nagoti, Spread Spectrum Sensors for Critical Fault Location on Live Wire Networks, Journal of Structural Control and Health Monitoring, Vol 12: pp. 257-267, 2005

C Lo, C Furse, Modeling and Simulation of Branched Wiring Networks, Applied Computational Electromagnetics Society (ACES) Journal, Vol. 23, No. 2, June 2008, pp. 143-148

P. Smith, C. Furse, P. Kuhn, Locating Intermittent and Static Faults in Complex Wiring Systems, (SAE Conference) AE-8 Aerospace Electrical/Electronic Distribution Systems and the AEISS Aerospace Electrical Interconnect Systems Symposium , October 22-26, 2007, Savannah, Georgia.

Chet Lo, Kedarnath Nagoti, Arthur Mahoney, You Chung Chung, Cynthia Furse, Detection and Mapping of Branched Wiring Networks from Reflectometry Responses, Joint FAA/DoD/NASA Conference on Aging Aircraft, Palm Springs, CA, Jan 31-Feb 4, 2005

C. Furse, P. Smith, Y. Chung, C. Lo, Fault Location in Aging Aircraft Wiring Networks, Aging Aircraft Conference, New Orleans, LA, Sept. 12-15,2003

S.Nagaraj, C.Furse, "A Novel MAC for Sensor Networks in Aircraft", ICNP conference 2003, Second ACM International Workshop on Wireless Sensor Networks and Applications (WSNA 03) San Diego, Sept.19, 2003

Download Chet Lo, Kedarnath Nagoti, You Chung Chung, Cynthia Furse, “Detection and Mapping of Branched Wiring Networks from Reflectometry Responses,” Joint FAA/DoD/NASA Conference on Aging Aircraft, Palm Springs, CA, Jan 31-Feb 4, 2005

FRAYS and small faults

Demonstration of location of intermittent faults: Furse, P.Smith, M. Safavi, C. Lo, Feasibility of Spread Spectrum Reflectometry for Location of Arcs on Live Wires, IEEE Journal of Sensors, Vol.5, No. 6, Dec. 2005, pp.1445-145 Download Furse, P.Smith, M. Safavi, C. Lo, Feasibility of Spread Spectrum Reflectometry for Location of Arcs on Live Wires, IEEE Journal of Sensors, Vol.5, No. 6, Dec. 2005, pp.1445-145

The system you are testing is the limiting factor on your ability to see small faults: Download Lance Griffiths, Rohit Parakh, Cynthia Furse, Brittany Baker, The Invisible Fray: A Critical Analysis of the Use of Reflectometry for Fray Location, IEEE Journal of Sensors, Volume 6, Issue 3, June 2006

For a very well controlled system, S/SSTDR can find extremely small faults: Download Furse, P. Smith, M. Diamond, Feasibility of Reflectometry for Nondestructive Evaluation of Prestressed Concrete Anchors, IEEE Journal of Sensors, Vol. 9. No. 11, Nov. 2009, pp. 1322-1329

Download A novel way of locating small faults on cable shields: Thomson, B. Jones, J. Stephenson, C. Furse, Non-Contact Connections for Reflectometry and Location of Faults in Cable Shields, 2012 Aircraft Airworthiness and Sustainability Conference, April 2-5, 2012, Baltimore, MD

For Corrosion Detection: Alex L Robinson, Cynthia Furse, Paul Kuhn, Michael Diamond, Update on LiveWire Fault Detection, SAND Number 2008-1695A,Sensors Workshop 2008, LLNL, Livermore, CA, April 1-2, 2008

Impedance Measurement

Cynthia Furse, Deekshit Dosibhatla, Jacob Gunther, Paul Smith, Chet Lo, Sachin Chandra, Alyssa Magelby, Spread Spectrum Communication Techniques Applied to Impedance Measurement, IEEE Antennas and Propagation International Symposium, June 16-21, 2002, San Antonio, TX, Invited Paper

For Structures

dams.jpg

Download C. Furse, P. Smith, M. Diamond, Feasibility of Reflectometry for Nondestructive Evaluation of Prestressed Concrete Anchors, IEEE Journal of Sensors, Vol. 9. No. 11, Nov. 2009, pp. 1322-1329

Cynthia Furse, Paul Smith, Rohit Parakh, Sensors for Wiring and Structural Cable Fault Location, Joint US-India  Workshop on Advanced Sensing Systems and Smart Structures Technologies, in  cooperation with IIT Bombay, on December 20-22, 2004

Prognostics

Download Chet Lo, Cynthia Furse, Use of InSitu Sensors for Wire Fault Prognostics, Joint FAA/DOD/NASA Conference on Aging Aircraft, April 21-24, 2008, Phoenix, AZ

Download Cynthia Furse, Shang Wu, Michael Diamond, David Mih, Chet Lo, Paul Smith, Potential Prognostics for Preventative Maintenance of Electrical Wiring, Joint FAA/DoD/NASA Conference on Aging Aircraft, Palm Springs, CA, April 16-19, 2007

Non-Contact Probes

Download Shang Wu, Cynthia Furse, Chet Lo, Non-Contact Probes for Wire Fault Location with Reflectometry, IEEE Sensors Journal, Volume 6, Issue 6, Dec. 2006 Page(s):1716 - 1721

A novel way of locating small faults on cable shields:

L.Thomson, B. Jones, J. Stephenson, C. Furse, Non-Contact Connections for Reflectometry and Location of Faults in Cable Shields, 2012 Aircraft Airworthiness and Sustainability Conference, April 2-5, 2012, Baltimore, MD

L. Thomson, B. Jones, C. Furse, Locating Small Apertures in Cable Shielding, 2012 IEEE AP-S International Symposium on Antennas and Propagation and 2012 USNC/CNC/URSI Meeting in Chicago, Illinois, July 8-14, 2012

B.Jones, C. Furse, Leaky Fields from Damaged Shields, 2011 IEEE AP-S International Symposium on Antennas and Propagation and USNC/CNC/URSI Meeting in Spokane, WA July 4-8, 2011

Paul Smith, Michael Walz, Dr. Cynthia Furse, Locating Electrical Faults Using a Walk-to-Fault Probe, Joint FAA/DoD/NASA Conference on Aging Aircraft, Palm Springs, CA, April 16-19, 2007

US Patent 7,622,931 B2, S. Wu, C. Furse, C. Lo ,Non-Contact Reflectometry System and Method, Nov 24, 2009 Links to an external site.

Algorithms

E. Lundquist, J. Nagel, S. Wu, B. Jones, C. Furse, Advanced Forward Methods for Complex Wire Fault Modeling, accepted to IEEE Sensors Journal, 2012

E. Lundquist, C. Furse, Novel Inverse Methods for Wire Fault Detection and Diagnosis, 2011 IEEE AP-S International Symposium on Antennas and Propagation and USNC/CNC/URSI Meeting in Spokane, WA July 4-8, 2011

Download E. Lundquist, S. Wu, B. Jones, C. Furse, C. Lo, Aging Wire Fault Diagnosis Using Faster, Higher-Precision Methods, 2011 Aircraft Airworthiness and Sustainability Conference, April 18-21, 2011, SanDiego, CA

Cynthia Furse, Chet Lo, Kevin Wheeler, Fast, Modular Wire Simulation Tools to Better Understand Small Wire Faults, 2010 Aircraft Airworthiness and Sustainment (AA&S) Conference, May 10-13, 2010, Austin, TX

Chet Lo, Cynthia Furse, Modeling and Simulation of Branched Wiring Network,17th Symposium EMC-Zurich, Singapore March 2006

Shang Wu (PhD Dissertation, University of Utah, 2011) An Iterative Inversion Method for Transmission LIne Fault Location. Links to an external site.

Noise Domain Reflectometry (NDR)

US Patent 7,271,596.   Method and System for testing a signal path having an operational signal Links to an external site.

Download C.Lo, C.Furse, Noise Domain Reflectometry for Wire Fault Location, IEEE Trans EMC, February 2005, pp.97-104

Multicarrier Reflectometry (MCR)

Download Behrouz Farhang-Boroujeny and Cynthia Furse, Robust Multicarrier Spread Spectrum Techniquefor Data Transmission over Partially Jammed Channels, IEEE Transactions on Signal Processing, 53(3), March 2005, pp. 1038-1044, also presented at MILCOM 2004, October 31 - November 3,2004

Download Suketu Naik, Cynthia M. Furse and Behrouz Farhang-Boroujeny, Multicarrier Reflectometry, IEEE Sensors Journal, Vol 6, No. 3, June 2006, pp. 812-818

Peiman Amini, Cynthia Furse, Behrouz Farhang-Boroujeny, Filterbanks for Multicarrier Reflectometry, IEEE Sensors Journal, 9, No. 12, pp. 1831-1837, Dec. 2009

Mixed Signal Reflectometry (MSR)

US Patent 7,215,126,  Apparatus and method for testing a signal path from an injection point Links to an external site.

Download P.Tsai, Y. Chung, C. Lo, C.Furse, ,Mixed Signal Reflectometer Hardware Implementation for Wire Fault Location, IEEE Sensors Journal, Dec. 2005, Vol.5, No. 6, pp. 1479-1482

 

Phase Detection Frequency Domain Reflectometry (PD-FDR)

Smart Connector.png

Patent 6,868,357, Frequency Domain reflectometry system for testing wires and cables utilizing in situ connectors, passive connectivity, cable fray detection, and live wire testing Links to an external site.

Patent 6,937,944, Frequency domain reflectometry system for baselining and mapping of wires and cables, Links to an external site.

Download Cynthia Furse, You Chung Chung, Rakesh Dangol, Marc Nielsen, Glen Mabey, Raymond Woodward, Frequency Domain Reflectometery for On Board Testing of Aging Aircraft Wiring, IEEE Trans. EMC, 47, No.2, May 2005, pp. 327 - 334

Download Y.C. Chung, C. Furse, J.Pruitt Application of Phase Detection Frequency Domain Reflectometry for Locating Faults in an F-18 Flight Control Harness , IEEE Trans. EMC, May 2005

Capacitance and Inductance Sensing

cap sensor.png

Download Y.C. Chung, N. Amarnath, C. Furse, J.Mahoney, Capacitance and Inductance Sensors for Location of Open and Short Circuited Wires IEEE Trans Instrumentation, Vol. 58, No. 8, Aug 2009, pp. 2495-2502

US Patent 7,495,450 B2, Device and method for detecting anomalies in a wire and related sensing method, C. Furse, J. Mahoney, Y. C. Chung, N. N. Amarnath, Feb 24, 2009 Links to an external site.

Applications in Photovoltaic testing

Photovoltaic System Fault Location

 

Entrepreneurship

Download Turning Research Into Reality

Dr. Furse and the Fault Chaser Links to an external site.

Team Members:

furse2smaller.jpg Page Under Construction
Dr. Cynthia Furse Links to an external site.

Acknowledgement:

This material is based upon work supported by the National Science Foundation, UTC Dayton / USAF, Navair, FAA, State of Utah Centers of Excellence Program, Boeing Aerospace, LiveWire Innovation and others. This work is also supported by the University of Utah Undergraduate Research Opportunities (UROP) program.

Disclosure:

Dr. C.M. Furse is a co-founder of LiveWire Innovation, Inc. which is commercializing SSTDR technology, and therefore has a financial conflict of interest with this company.